CLEANULTRASONICS by ThePolishing™ Ecosystem
Cavitation Science USW Series Case Studies Cleaning Chemistry Washing Audit
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Microscopic Decontamination Technology

Beyond Scrubbing.
Cavitation Power.

Eliminate oil, heavy grease, soot, and carbon deposits from blind holes, fine threads, and intricate internal channels. Replaces slow, hazardous manual washing with fully automated, Siemens PLC-controlled cavitation systems and high-pressure conveyor tunnel washing lines.

Explore Cavitation Science View Custom Case Studies
CAVITATION_TANK: ONLINE
Precision Turbine Airfoil CLEANING
FREQ: 40 kHz
HIGH ENERGY
Frequency Selector

The Science of Microscopic Cleanliness

Ultrasonic washing is not about chemical corrosion or manual scrubbing. It utilizes high-frequency sound waves to create billions of microscopic vacuum implosions (cavitation bubbles) in liquid. Slide to witness how grease molecules dissolve into micro-particles.

Billion Micro-Implosions

High energy transducers convert electrical power into mechanical wave movements. The microscopic bubbles compress and implode, hitting the surface at up to 1,000 Bar pressure, tearing away organic oils instantly.

Deep Blind Hole Cleaning

Manual sprays can never reach inside deep threads or inner cavities. Cavitation fluid fills every single micron space, guaranteeing absolute sterile results for complex engine blocks and aerospace parts.

Zero Surface Scratching

Unlike steel brushing or high-grit bead blasting, ultrasonic cavitation is non-destructive, preserving precious tool-steel dimensions and high-end mirror polish cups.

Before
Before
After
After

Touch and slide to inspect the microscopic cavitation cleaning effect.

Technical Configurator

ThePolishing™ TP-USW Series Console Range

Natively engineered with certified high-thickness industrial frames. Multi-Grid Universal Voltage (360V - 510V, 50/60 Hz, 3-Phase) for direct global workshop integration. Full CE conformity[cite: 1].

ThePolishing™ TP-USW Series S

Ideal for small-scale operations: Jewelry, watchmaking, accessories, and precision optics.

40 kHz Fixed
Model Volume (Liters & Gallons) Tank Dimensions (Millimeters & Inches) Features
TP-USW S4 4 L (1.0 Gal) 135x240x150 mm (5.3"x9.4"x5.9") Digital timer, adjustable power, stainless steel tank.
TP-USW S12 12 L (3.2 Gal) 240x300x200 mm (9.4"x11.8"x7.8") Digital timer, adjustable power, stainless steel tank.

*Note: Dimensions listed are strictly for the water tank internal bounds.

Specialized Engineering Case Studies

Discover the technical anatomy of two custom industrial washing solutions engineered from scratch by our R&D department to meet precise facility dimensions and strict standards.

CASE 01: POWER ENERGY

1,800-Liter Custom Cleaning Cell

Industrial USW Custom Cell

Successfully engineered, manufactured, and delivered to a major active thermal power plant facility to clean heavy turbine rotors. This cell utilizes thick 2.00 mm AISI 316L stainless steel and reinforced columns to support multi-ton component loads without tank deformation.

Target Client: Global Active Thermal Power Plant
Tank & Column Thickness: 2.00 mm Standard Shell
Ultrasonic Module Wall: 2.50 mm Heavy Duty
Ultrasonic Output: 12 kW Precision Modules
Fast Heating Power: 21 kW Digital Thermal Array
Mobility & Base: 9 Heavy-Duty Wheels with Locks
Natively Engineered for U.S. Electrical Grid Standards (480V/60Hz/3PH)
CASE 02: FOOD QUALITY

TPTT Tunnel Washing Line

An automated high-pressure conveyor line designed for a global confectionery giant to continuously wash sticky cocoa fat residues off rubber confectionery molds.

WASH ZONE DRY ZONE (AIR BLOW)
MOLD 1
MOLD 2
MOLD 3
MOLD 4
Adjust Conveyor Speed: 1.5 m/min
Cocoa Fat Dissolution: 99.98% Sterile Clean
Continuous Throughput: 300 Molds / Hour
Design Compliance: 100% FDA-Grade & Automated Cover Controls
Essential Post-Cleaning Modules

TP-KSD Series Industrial Dryers

Thorough drying is a non-negotiable step to prevent surface oxidation and flash corrosion. Our TP-KSD series ensures that parts are ready for immediate downstream processing, coating, or assembly.

Hot Air Dryers: Uses rapid-flow heated air arrays to strip moisture from internal cavities instantly.
Centrifugal Dryers: Utilizes extreme centrifugal force to shed water droplets off delicate bulk parts.
Pro-Insight: Process Synchronization Both tunnel washing (TPTT) and drying (TP-KSD) lines are natively designed for full automation, syncing directly with the main Siemens comfort panels for a seamless, continuous workflow.
Process Consumables

CleanUltrasonics™ Compounds & Chemistry

Selecting the appropriate cleaning chemical is critical for achieving optimal results in ultrasonic cleaning. The right cleaning compounds increase the effectiveness of the ultrasonic process, ensuring thorough removal of contaminants.

ALK-200 LIQUIDS

Alkaline Concentrates

Extremely effective for stripping stubborn organic soils, heavy oils, synthetic waxes, and industrial greases. Ideal for general cleaning applications across automotive and manufacturing sectors.

Best for: Steel, Cast Iron, Heavy Dies
ACD-350 FINISH

Acidic Descalers

Specifically formulated for rapid scale removal, oxide decontamination, and deep micro rust descaling. Leaves clean, residue-free surfaces primed for coating or painting.

Best for: Rust, Scale, Oxides on Hard Steel
NEU-500 FORMULA

Phosphate-Free Detergents

Environmentally friendly and sustainable options that avoid the use of phosphates. Perfect for industries requiring non-toxic cleaning solutions (such as medical or food preparation).

Best for: Medical Devices, Food Prep Molds
Process Validation

Free Sample Cleaning & Chemical Audit

Don't guess which frequency (28 kHz vs 40 kHz) or chemical surfactant you require. Ship up to 5 contaminated sample workpieces or confectionery molds to our laboratory in Turkey. Our specialized chemical and mechanical engineers will run trial cleanings and return a comprehensive optical surface cleanliness report—entirely free of charge.

1

Ship your contaminated components or molds to our lab.

2

We execute trial runs in various TP-USW series tanks and compounds.

3

Receive clean components back with an analytical validation report.

2-YEAR FACTORY WARRANTY

Request Your Wash Audit

Alternatively, you can send your technical drawings and RFQ documents directly to: info@cleanultrasonics.com

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